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Certification Compliance
Consistency
Badger Metal Tech and its processes are
ISO and QS compliant. We offer FREE certification
and documentation for every tool if requested or needed.
Every tool receives a
documented "Receiving Inspection" to check for incoming shipping damage and
to check/confirm the Rockwell "C" hardness measurements. The tooling then is thoroughly
cleaned and fixtured to prepare for processing and to prevent contamination
while in the controlled atmosphere equipment.
ThermaLLife
is performed at a temperature safely below the last temper hardening
temperature of the steel. All process call
outs used are documented for future reference to provide the repeatability
and consistency needed. Again there are no
changes in tolerance or size.
The
ThermaLLife
recipe for temperature, time, gas velocity, and composition is determined by
the type of tool steel being treated.
All customers are
requested to complete a steel ID form. This form may be downloaded by
clicking on the one shown at the bottom right. Completion and submittal
of this form with your order assures the correct recipe for your tooling.
Periodic mounts are made to examine under a microscope the compound layer
and diffusion zone to assure consistency with each recipe for each tool
steel type.
If our new combination process
(TooLLife)
is
requested, we apply
ThermaLLife
after
MetaLLife
has been performed. More about combining our processes to obtain
synergistic benefits is fully explained under the
TooLLife
section of our treatments.
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